Nationwide Parts and Services
Die Cutter Problems and SolutionsEven the most durable die cutting machines experience performance issues over time. From misalignment to electrical faults, small problems can quickly snowball into production downtime. Knowing how to identify and address these common issues helps operators stay ahead of failures — and keeps your Thomson die cutter running at peak performance.
Die Cutter Problems and Solutions
1. Incomplete or Uneven Cuts
Uneven or shallow cuts often point to die bed misalignment, worn cutting surfaces, or inadequate pressure.
Operators should regularly inspect:
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Lubrication points – Keep all moving parts properly lubricated.
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Bolts and fasteners – Ensure nothing has loosened under vibration.
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Die bed alignment – Misalignment can cause uneven cuts and damage.
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Electrical connections – Check for wear or overheating.
Solution
Verify alignment, check for worn dies, and confirm press pressure settings. If cutting inconsistency continues, professional recalibration is recommended to restore proper tolerances.
Die Cutter Problems and Solutions
2. Press Hesitation or
Slow Cycling
A press that cycles unevenly or slows down mid-operation could have lubrication issues, worn bushings, or mechanical friction.
Solution
Follow a consistent lubrication schedule and inspect all motion components. Replace worn bearings or linkage arms with genuine OEM parts to restore original responsiveness.
Die Cutter Problems and Solutions
3. Electrical Malfunctions
Electrical problems can cause intermittent cycling, inconsistent pressure, or complete stoppages.
Solution
Inspect wiring for wear, confirm relay function, and check for overheating. Replace electrical components only with manufacturer-approved parts to maintain safety and consistency.
Die Cutter Problems and Solutions
4. Excessive Noise or Vibration
Unusual vibration is often an early indicator of component looseness or wear.
Solution
Tighten all fasteners, ensure press mounting stability, and inspect bearings for damage or excessive play.
When to Call a Professional
If problems persist after basic troubleshooting, it’s time to bring in an expert.
Nationwide Parts and Services provides complete Thomson die cutter diagnostics, part replacement, and press restoration. Our technicians know these machines inside and out — helping operators extend lifespan and minimize downtime.
Kensol Franklin Hot Stamping Presses
Support and Parts
Thomson Value Line
Standard Die Cutters
Preco Clam Shell Style
ITM
Cauhe
Crest
Contact Us
Nationwide Parts and Services
1 Main Street
Suite 5
Whitinsville, Ma 01588
Phone: 508-528-2000
Email: contact@nationwidepas.com